Kia Niro: Hybrid Motor Control System / Motor Temperature Sensor Repair procedures

Inspection

Hybrid Drive Motor

1.

Inspect the temperature sensor resistance.

Item
Pin
Specification
Remarks
Resistance
(temperature sensor)
4 - 8
10.92 - 13.44 kΩ
At room temperature 68°F (20°C)

2.

If the temperature sensor need to be replaced, hybrid drive motor assembly should be replaced.

(Refer to Hybrid Motor Assembly - "Hybrid Drive Motor Assembly")

Hybrid Starter Generator (HSG)

1.

Inspect the temperature sensor resistance.

Item
Pin
Specification
Remarks
Resistance
(temperature sensor)
4 - 9
121.6 - 133.14 kΩ
At room temperature 68°F (20°C)

2.

If the resolver sensor need to be replaced, HSG assembly should be replaced.

(Refer to Hybrid Motor Assembly - "Hybrid Starter Generator")

Motor Temperature Sensor Circuit diagram
Part Circuit Diagram [Hybrid Drive Motor] [HSG] ...

Hybrid Motor Cooling System
...

Other information:

Kia Niro 2017 (DE HEV) Service Manual: Hybrid Power Control Unit (HPCU) Specifications
Specification Hybrid Power Control Unit (HPCU) Item Specification Operating Voltage (V) 204 - 275.2 Operating Frequency (Hz) Max. 826 LDC Output Voltage (V) [Auxiliary 12V Battery] ...

Kia Niro (DE HEV) Owners Manual: The components of hybrid vehicle
1. Engine : 1.6L 2. Motor : 32kW 3. Transmission : 6DCT 4. Hybrid starter generator (HSG) 5. HPCU (Hybrid Power Control Unit) 6. High voltage battery system 7. Generative brake system 8. Virtual Engine Sound System (VESS) The Hybrid battery uses high voltage top operate the electric motor ...

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