Kia Niro: Rear Suspension System / Rear Cross Member Repair procedures

Removal
1.

Disconnect the battery negative cable.

2.

Remove the wheel and tire.

Tightening torque:

107.9 - 127.5 N·m (11.0 - 13.0 kgf·m, 79.6 - 94.0 lb·ft)

  

Be careful not to damage the wheel nuts when removing the wheel and tire.

3.

Loosen the rear lower arm bolt (A,B), rear shock absorber bolt (C) and stabilizer link bolt (D) and then remove the rear lower arm.

Tightening torque:

(A) 107.9 - 117.7 N·m (11.0 - 12.0 kgf·m, 79.6 - 86.8 lb·ft)

(B) 137.3 - 156.9 N·m (14.0 - 16.0 kgf·m, 101.3 - 115.7 lb·ft)

(C ) 98.0 - 117.6 N·m (10.0 - 12.0 kgf·m, 72.3 - 86.7 lb·ft)

(D) 19.6 - 29.4 N·m (2.0 - 3.0 kgf·m, 14.5 - 21.7 lb·ft)

  

Set up the transmission jack under the lower arm in order to remove the shock absorber in no-load condition.

4.

Loosen the bolts (A) and then remove the rear stabilizer bar.

Tightening torque:

44.1 - 53.9 N·m (4.5 - 5.5 kgf·m, 32.5 - 39.8 lb·ft)

5.

Loosen the bolts (A,B) and then remove the rear assist arm.

Tightening torque:

(A) 107.9 - 117.7 N·m (11.0 - 12.0 kgf·m, 79.6 - 86.8 lb·ft)

(B) 137.3 - 156.9 N·m (14.0 - 16.0 kgf·m, 101.3 - 115.7 lb·ft)

6.

Loosen the wheel speed sensor bracket bolt (A) from the rear upper arm.

Tightening torque:

6.8 - 10.7 N·m (0.7 - 1.1 kgf·m, 5.0 - 7.9 lb·ft)

7.

Loosen the bolt from the upper arm.

Tightening torque:

137.3 - 156.9 N·m (14.0 - 16.0 kgf·m, 101.3 - 115.7 lb·ft)

8.

Loosen the upper arm bolt and then remove the upper arm.

Tightening torque:

137.3 - 156.9 N·m (14.0 - 16.0 kgf·m, 101.3 - 115.7 lb·ft)

9.

Remove the parking brake cable pin (A).

10.

Rotates the nut (A) in the counterclockwise direction and then remove the parking cable.

11.

Loosen the parking brake cable nuts (A) and trailing arm nuts (B).

Tightening torque:

(A) 6.8 - 10.7 N·m (0.7 - 1.1 kgf·m, 5.0 - 7.9 lb·ft)

(B) 137.3 - 156.9 N·m (14.0 - 16.0 kgf·m, 101.3 - 115.7 lb·ft)

12.

Remove the rear axle.

(Refer to Driveshaft and axle - "Rear Hub - Carrier")

13.

Loosen the parking brake cable bracket bolt (A) and trailing arm bolts (B) and then remove the trailing arm.

Tightening torque:

(A) 8.8 - 13.7 N·m (0.9 - 1.4 kgf·m, 6.5 - 10.1 lb·ft)

(B) 98.0 - 117.6 N·m (10.0 - 12.0 kgf·m, 72.3 - 86.7 lb·ft)

14.

Remove the rear muffler.

(Refer to Engine Mechanical System - "Mulffler")

15.

Loosen the bolts and nuts and then remove the rear cross member.

Tightening torque:

156.9 - 176.5 N·m (16.0 - 18.0 kgf·m, 115.7 - 130.2 lb·ft)

16.

Install in the reverse order of removal.

17.

Check the wheel alignment.

(Refer to Suspension System - "Alignment")

Rear Coil Spring Repair procedures
Removal 1. Disconnect the battery negative cable. 2. Remove the wheel and tire. Tightening torque: 107.9 - 127.5 N·m ( ...

Tires/Wheels
...

Other information:

Kia Niro (DE HEV) Owners Manual: Driver's Attention
The driver must be cautious in the below situations, because the system may not detect other vehicles or objects in certain circumstances. - The vehicle drives on a curved road or through a tollgate. - The sensor is polluted with rain, snow, mud, etc. - The rear bumper, in which the sensor is l ...

Kia Niro 2017 (DE HEV) Service Manual: Fuel Sender Repair procedures
Removal 1. Remove the fuel pump. (Refer to Fuel Delivery System - "Fuel Pump") 2. Disconnect the fuel sender connector (A). 3. Lift the fixing hook (A) by using a common driver, and then remove the ...

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