Kia Niro: Dual Clutch Transmission Control System / DCT Control Module (TCM) Schematic diagrams
Kia Niro 2017 (DE HEV) Service Manual / DCT(Dual Clutch Transmission) System / Dual Clutch Transmission Control System / DCT Control Module (TCM) Schematic diagrams
| TCM Connector |
| TCM Terminal Function |
Connector [A]
|
Pin |
Description |
Pin |
Description |
|
1 |
Clutch actuator (Clutch motor 1 (Odd)_Phase V) |
15 |
Clutch actuator (Clutch motor 1 (Odd)_Sensor ground) |
|
2 |
Clutch actuator (Clutch motor 2 (Even)_Phase V) |
18 |
Clutch actuator (Clutch motor 1 (Odd)_Hall 1) |
|
3 |
Select actuator (Select solenoid 2 (Even)_ ground) |
19 |
Clutch actuator (Clutch motor 1 (Odd)_Supply) |
|
4 |
Select actuator (Select solenoid 1 (Odd)_Push) |
20 |
Select actuator (Select solenoid 1 (Odd)_Sensor supply) |
|
5 |
Clutch actuator (Clutch motor 1 (Odd)_Phase U) |
21 |
Select actuator (Select solenoid 2 (Even)_Sensor supply) |
|
6 |
Clutch actuator (Clutch motor 2 (Even)_Phase U) |
22 |
Select actuator (Select solenoid 2 (Even)_Sensor ouput) |
|
7 |
Select actuator (Select solenoid 1 (Odd)_ ground) |
23 |
Clutch actuator (Clutch motor 2 (Even)_Hall 2) |
|
8 |
Select actuator (Select solenoid 2 (Even)_ Pull) |
24 |
Clutch actuator (Clutch motor 2 (Even)_Hall 3) |
|
9 |
Clutch actuator (Clutch motor1 (Odd)_Phase W) |
25 |
Clutch actuator (Clutch motor 2 (Even)_Sensor ground) |
|
10 |
Clutch actuator (Clutch motor 2 (Even)_Phase W) |
26 |
Select actuator (Select solenoid 1 (Odd)_Sensor output) |
|
11 |
Select actuator (Shifts olenoid 1 (Odd)_Pull) |
28 |
Clutch actuator (Clutch motor 2 (Even)_Hall 1) |
|
12 |
Select actuator (Shift solenoid 2 (Even)_Push) |
29 |
Clutch actuator (Clutch motor 2 (Even)_Sensor supply) |
|
13 |
Clutch actuator (Clutch motor 1 (Odd)_Hall 2) |
30 |
Select actuator (Select solenoid 1 (Odd)_Sensor ground) |
|
14 |
Clutch actuator (Clutch motor (Odd)_Hall 3) |
31 |
Select actuator (Select solenoid 2 (Even)_Sensor ground) |
Connector [B]
|
Pin |
Description |
Pin |
Description |
|
3 |
ON / START input |
42 |
Shift actuator (Shift motor 2 (Even) _Hall 3) |
|
5 |
Inhibitor switch "P" input signal |
43 |
Inhibitor switch "M" Input signal |
|
6 |
Inhibitor switch "R" input signal |
44 |
CAN1 communication port1 High |
|
7 |
Inhibitor switch "D" input signal |
45 |
CAN1 communication port1 low |
|
8 |
Manual mode "Down" switch |
48 |
Flex ray high (BP) |
|
9 |
Input speed sensor signal 2 (Even) |
49 |
Input speed supply 1 (Odd) |
|
13 |
Shift actuator (Shift motor 1 (Odd) _Hall 2) |
50 |
Input speed signal 1 (Odd) |
|
14 |
Shift actuator (Shift motor 1 (Odd) _Hall 3) |
54 |
Shift actuator (Shift motor 2 (Even) _Sensor supply) |
|
17 |
Battery power low VBD |
55 |
Shift actuator (Shift motor 2 (Even) _Hall 1) |
|
19 |
Manual mode "Select" switch |
56 |
Shift actuator (Shift motor 2 (Even) _Sensor ground) |
|
20 |
Inhibitor switch "N" input signal |
57 |
Power ground 1 for high current modules |
|
21 |
Manual mode "Up" switch |
58 |
Power ground 2 for high current modules |
|
23 |
Input speed supply 2 (Even) |
59 |
Shift actuator (Shift motor 2 (Even)_Phase W) |
|
24 |
5V spare supply output |
60 |
Shift actuator (Shift motor 1 (Odd)_Phase W) |
|
26 |
Shift actuator (Shift motor 1 (Odd)_Sensor supply |
61 |
Power
ground 3 for high current modules |
|
27 |
Shift actuator (Shift motor 1 (Odd)_Hall 1) |
63 |
Shift Actuator (Shift motor 2 (Even)_Phase V) |
|
28 |
Shift actuator (Shift motor 1 (Odd)_Sensor ground) |
64 |
Shift Actuator (Shift Motor 1 (Odd)_Phase V) |
|
30 |
CAN2 communication port2 High |
65 |
Motor supply voltage 1 from direct battery |
|
31 |
CAN2 communication port2 Low |
66 |
Motor supply voltage 2 from direct battery |
|
34 |
Flex ray bus, BM |
67 |
Shift actuator (Shift motor 2 (Even)_Phase U) |
|
41 |
Shift actuator (Shift motor 2 (Even) _Hall 2) |
68 |
Shift actuator (Shift motor 1 (Odd)_Phase U) |
| Circuit Diagram |
DCT Control Module (TCM) Components and components location
Conponent Location
1. DCT Control Module (TCM)
...
DCT Control Module (TCM) Repair procedures
Inspection
1.
TCM ground circuit test : Measure the resistance between TCM and chassis
ground. (Inspect the terminal connected to the chassis ground with the back
o ...
Other information:
Kia Niro 2017 (DE HEV) Service Manual: Special service tools
Special Service Tools
Tool Name / Number
Illustration
Description
Clutch disc guide & adapter
A: 09411-1P000
B: 09411-G2100
Installation of the clutch disc.
...
Kia Niro 2017 (DE HEV) Service Manual: Description and operation
Description
The high voltage battery system consists of the BMS ECU (Battery Management System
ECU), Power Relay Assembly (PRA), safety plug, battery temperature sensor, and battery
ambient sensor. Especially the BMS ECU controls SOC (State Of Charge), power, cell
balancing, cooli ...
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