Removal |
|
1. |
Shut off the high voltage circuit. (Refer to Automatic Transaxle System - "High Voltage Shut-off Procedure") |
2. |
Drain the coolant of hybrid cooling system. (Refer to Hybrid Motor System - "Coolant") |
3. |
Remove the hybrid power control unit (HPCU) assembly. (Refer to Hybrid Control System - "Hybrid Power Control Unit") |
4. |
Disconnect the TCM connector (A) and ECM connector (B).
|
5. |
Remove the TCM (A) and ECM (B).
|
6. |
Remove the HPCU tray (C) after removing the nut (A) and wiring mounting clips (B).
|
7. |
Disconnect the gear actuator motor connector (A) and gear actuator solenoid connector (B).
|
8. |
Disconnect the connectors (A, B, C). (A) : Clutch actuator connector (B) : Input speed sensor connector (C) : Inhibitor switch connector
|
9. |
Disconnec the hybrid drive motor connector (A) and loosen the wiring bracket mounting bolt (B).
|
10. |
Remove the ground (A).
|
11. |
Loosen the wiring bracket mounting bolt (A) and TCM ground mounting bolt (B).
|
12. |
Remove the shift cable after loosening the bolts (B) and nut (A).
|
13. |
Separate the hybrid motor cooler upper hose and remove the bracket (B).
|
14. |
Loosen the hybrid drive motor upper mounting bolts (A).
|
15. |
Remove the covers (A).
|
16. |
Assemble the engine support fixture on the engine room. (Refer to Special Service Tools - "Engine support fixture assembly drawing")
|
17. |
Remove the cover (A).
|
18. |
Support the transmission on a jack.
|
19. |
Remove the transmission mounting bracket bolts (A).
|
20. |
Remove the transmission support bracket (A).
|
21. |
Remove the sub frame. (Refer to Suspension System - "Sub Frame") |
22. |
Remove the drive shaft assembly. (Refer to Driveshaft and Axle - "Front Driveshaft") |
23. |
Remove the CKP sensor loosening a bolt (A) and then loosen the heater pump bracket bolts (B).
|
24. |
Remove the roll rod support bracket (A).
|
25. |
Disconnect the engine clutch actuator connecor (A).
|
26. |
Saparate engine clutch actuator hose (A) and motor cooler lower hose (B).
|
27. |
Loosen the transmission lower mounting bolts (A, B) after supporting the transmission safely on a jack.
|
28. |
After separating the transmission from the engine, remove the transmission by lowering the jack slowly.
|
29. |
Remove the hybrid drive motor assembly from the DCT assembly. (Refer to Hybrid Motor System - "Hybrid Drive Motor Assembly") |
Installation |
1. |
Install in the reverse order of removal.
|
2. |
Observe each separate procedure below for reinstallation or replacement with a new dual clutch transmission.
|
Kia Niro 2017 (DE HEV) Service Manual: Schematic diagrams
System Block Diagram
Component Parts And
Function Outline
Component part
Function
Vehicle-speed sensor, ESP/ABS Control Module
Converts vehicle speed to pulse.
ECM
Receives signals from sensor an ...
Kia Niro (DE HEV) Owners Manual: Notes on the safe use of the Tire Mobility Kit
Park your car at the side of the road so that you can work with the TMK
away from moving traffic. Place your warning triangle in a prominent place to
make passing vehicles aware of your location.
To be sure your vehicle will not move, even when you're on fairly level
ground, always ...